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Fiber Laser Cutting Machine

Fiber Laser Cutting Machine
Product Code : 13
Product Description

Being one of the famous manufacture, exporter and supplier of this domain, we are occupied in providing Fiber Laser Cutting Machine to our clients. This machine is manufactured under the strict vigilance of our dedicated professionals using top-notch grade components with the help of ultramodern techniques. The provided machine is widely used for cutting fiber by the laser technique. The offered Fiber Laser Cutting Machine is available in several technical specifications and at reasonable costs.

Features:

  • Superior performance
  • Minimal maintenance
  • High operational fluency
  • Power efficient

Standard Equipment :

  • 4 Axis (X, Y, U, Z)
  • Servo Motor
  • Auto - focus cutting head
  • 2 kW Laser Source
  • Chiller Unit
  • Clean-dry air system
  • Safety Cabinet
  • Automatic-Dual Shuttle Table
  • CAD/CAM Software ( Lantek, Metalix, Almacam)
  • 15’’ Touchscreen Controller
  • Conveyor
  • Warning Lamp
  • Nozzle Set

Main Advantages of Servo Motor Systems :

  • Low investment cost for a high performance machine
  • Low energy consumption
  • Easy repair and maintenance
  • Low repair needs
  • High linear rigidity
  • Cutting Head
  • The laser beam is delivered to the cutting head by fiber optic cable.
  • The fiber optic cable is fixed to the input of cutting head.
  • The laser is delivered to the focusing unit after being aligned in the collimator.
  • The laser beam is set to desired focus using the lenses in the focusing unit.
  • The protection glass protects the lenses from the particles which are caused by the cutting operation.
  • The sensor insert is part of the elevation control system and helps to adjust the distance between material and cutting head.
  • Elevation control is checked with the most precise sensors in the market. This helps to produce better cuts.
  • The main function of the ceramic is to protect the cutting head.
  • The nozzle is used to control the assist gases. It is also a part of the capacitive control system.

Controller

  • The controller lets the operator command the machine.
  • The controller is durable to all environmental effects like shock, vibration, dirt, moisture, high temp, electromagnetic zone, harsh usage etc.
  • Active touch screen and functional keyboard.
  • Short cut buttons provide ease-of-use. You can access the desired functions faster and easier. The buttons can be set to any desired function.
  • Speed adjustment potentiometer allows you to adjust the axes velocities even during the cutting operation.

User Friendly Buttons :

  • Any function programmed with the user friendly buttons, may be operated with one key.
  • Provides automatic shuttle table control, conveyor, extraction unit, laser unit control, focus reference, HSU calibration, shut down and service positions, etc..
  • Specific functions are easily reached with user friendly buttons, instead of surfing through the pages in HMI monitor.
  • Lantek Expert Cut CAD/CAM Software

Technical Features :

All the options of Lantek Expert are fully integrated in one single program: designing a part, importing, nesting (automatic or manual), generating the cut (automatic or manual), generating the CNC etc. will be achieved from the same program without switching.

Production Management Processes: Lantek Expert is ready for connection to production management systems (ERP) by means of automatic processes.

Teamwork: Available for operation as a standalone productivity cell, or as part of a network system.

Part Management and sheet store with open databases: All part info is saved and organized in databases so that users can easily locate the part and sheet required. The remnant automatically generated by the system is saved in the sheet inventory like any other sheet metal and can be used for future jobs.

Large library of parametric parts

Calculation of real time and cost: Lantek Expert calculates cutting time and cost of the entire sheet. Taking into account the number of piercings, the cut length, the mark length, the material costs, the hourly machine rate, the cost of consumables are based on the machine data.

2D design. Lantek Expert includes advanced options for geometry and editing.

Automatic Nesting :

  • Manual and automatic nesting with great flexibility and maximum performance.
  • The perfect combination of automatic and semi-automatic nesting along with powerful manual nesting functions like: copying, moving, rotating, adjoining, etc
  • Lantek Expert’s automatic nesting optimises to the maximum arrangement of parts on the sheet.
  • Lantek Expert generates nestings on remnants. Just like for sheets, margins can be defined for remnants.

Technology :

  • Lantek Expert Cut allows to configure and manage the type and value of lead-in/lead outs for different types of contours.
  • Common line cutting can be achieved on several parts or just limit to pairs of parts. With microjoints and pre-cuts.
  • It detects errors in the design and machining.
  • Lantek Expert Cut has automatic lead-ins, manual and automatic cutting, machining copy, customised machine configuration, and postprocessor for all types of machine.

Cutting Quality

FIBERMAK Momentum Gen-2 is designed to cut different thicknesses and types of materials such as steel, stainless steel, aluminum, brass, copper and galvanized steel.

Perfect cut quality is achieved by precise cutting parameters prepared by Ermaksan engineers. When necessary, the operator can also change the parameters.

Laser unit can be selected between 500 W to 6 kW. Selection of the laser cutting unit power, directly relates to the thickness and cutting speeds of the machine. The following table shows a list of the materials that can be cut by the FIBERMAK.

Materials

Maximum cutting thickness

Laser Power 500 W

Laser Power 1 kW

Laser Power 2 kW

Laser Power 3 kW

Laser Power 4 kW

Laser Power 6 kW

Mild Steel

5 mm

8 mm

15 mm

18-20 mm

18-20 mm

25 mm

Stainless steel

2 mm

4 mm

8 mm

10 mm

10 mm

15 mm

Aluminum

2 mm

3 mm

6 mm

8 mm

10 mm

15 mm

Copper

1 mm

2 mm

5 mm

5 mm

5 mm

8 mm

Brass

1 mm

2 mm

4 mm

4 mm

4 mm

8 mm

Galvanized

1 mm

2 mm

4 mm

4 mm

4 mm

8 mm

Technological Advantage of Fibermak :

  • It reaches high- acceleration and fast motion with high powered motors.
  • Ultra fast communication with EtherCAT.
  • Lift passing-type provides an ultra high transition between parts.
  • For thin material: No Pierce, No Lead In, prevents unnecessary time and energy loss.
  • Processing is performed with active G code structure

User Friendly (Interface)

  • Easy interface design
  • User Friendly
  • Control from single-point
  • Practical solutions

Optional Equipment :

  • Linear motor technology.
  • 3 kW, 4 kW and 6 kW laser source options.
  • Extraction unit.
  • Light safety barrier.
  • Air conditioner for automation panel.
  • Metalix, Almacam etc. CAD/CAM software.

Spare Parts and Technical Service :

  • Ermaksan’s technical service department can assist customers using remote support. Machine software can be updated and any possible problems can be examined when accessed by the technicians through the remote access feature.
  • The best of the German Technology is used in all control units within the system. Installing spare parts is quite simple. All products designed as modular plug and play, therefore you can easily replaced.
  • Spare parts are available at short notice. Spare part and technical service/support is available in 62 countries around the World. All used parts and spare parts are guaranteed to be supplied for 10 years.

The Advantages of TOWER Full Automatic Sheet Metal Loading and Unloading System :

  • 7/24 working option,
  • No unexpected stop,
  • The competitive advantage for unit costs,
  • Precision sheet metal protection against damages and scratches,
  • The ideal solution for enterprises against stock area loss with multi-pallet stacking system in the tower.

Technical Features :

Standard metal sheets

up to 1500x3000mm

Sheet thickness

min: 0.5mm max: 20mm

Payload per pallet

3000 Kg

Loading height

max. 150 mm

Unloading height

max. 150 mm

Overall dimension

2460x4400x3000 (h) mm

Z axis stroke

1200mm

Z axis speed

11,0 m/min

Horizontal comb stroke

1600mm

Comb speed

10,0 m/min

Suction cups vertical stroke

350 mm

Suction cup speed

2.5 m/min

Working cycle

120 seconds

Power and control unit

SIEMENS




ERMAKSAN MAK SAN. VE TIC A.S.

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