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Plasma Cutting Machine

Plasma Cutting Machine
Product Code : 19
Product Description

Backed with the support of a highly experienced team, we are active in manufacturing and exporting an excellent range of Plasma Cutting Machine. These machines are offered to clients in different specifications and configurations in order to meet their individual requirements. We manufacture these Plasma Cutting Machine using high quality materials in complete compliance with industry standards. Capable of cutting both ferrous and non- ferrous metals of varied thickness, these machines are offered to clients at highly competitive prices.

Features:

  • User friendly design
  • Low maintenance requirement
  • High speed operations

Advantages :

  • High cutting technology.
  • Minimum operating cost
  • Long working life
  • EDGE® Pro Controller
  • HyDefinition® technology
  • PowerPierce™ technology
  • LongLife™ technology
  • HPRXD® plasma source.
  • TurboNest® nesting software.

Standard Equipment :

  • Hypertherm EDGE® Pro CNC

  * 15’’ LCD industrial type touch screen
  * Hypertherm operator panel
  * Safety module input and output
  * Hypernet communication system
  * Remote connection interface
  * Phoenix interface
  * Metric and inch gauges.

  • HyPerformance® HPR130XD® plasma source

  * Hypertherm manual gas console
  * Plasma marking

  • Arc Glide™ THC automatic height control system

  * Hypernet communication system
  * Safety input-output interface module
  * Nozzle sensor
  * Collision sensor
  * 220 mm standard stroke
  * Laser Pointer

  • TurboNest® Cad/Cam software
  • 3 Axis (X,Y,Z)

  * 3 pieces Mitsubishi AC servo motor and driver
  * 3 pieces planet type Neugart gear box
  * High accuracy linear rails
  * High accuracy an silent Atlanta Helis rack and pinion
  * X,Y, Z Axis Igus brand silent cable tray

  • Cutting table with pneumatic system
  • Moving control panel system
  • 2 Emergency buttons
  • 6 Mechanical stops

Edge® pro Controller :

Standard Features :

Operating system

Windows® XPe

Hard drive

SATA drive

Display

15" glass touchscreen (surface acoustic wave technology)

Memory

≥1GB

USB interface

Two USB 2.0 ports

Dimensions

435 mm (17.125") W; 463 mm (18.22") H; 316 mm (12.43") D

Temperature range

-10° C to 40° C ambient (14° F to 104° F ambient)

Warranty

Two-year warranty standard

Regulatory compliance

CE, CSA

Operator’s console

Two-station Opcon standard

Operating voltage and frequency

100 – 240V, 50/60 Hz

Software utilities

Part Program Support (PPS), Remote Help, networking, Autogas support, DXF import, and simple shape nesting


Remote Help :

 Remote Help is an internet based tool that allows the manufacturer to be virtually in your factory within minutes. CNC, plasma system and  cutting table diagnosis and repair can often be accomplished without an on-site visit. This means that machines can be up and running quickly and without costly travel and wait time.

Performance :

  • Critical plasma, THC and table parameters can be controlled in the part program using Part Program Support (PPS) for repeatable cut quality.
  • Watch Windows™ enable on-screen real-time monitoring of key process performance parameters while cutting.
  • Custom cut charts can be created and controlled in the part program or made available to the CutPro Wizard.
  • Support for fast transitions from marking to cutting.
ArcGlide™ THC

Advantages :

  • Superior cutting quality and ideal consumables life with arc voltage sampling and control.
  • Up to 80 % increases in parts per hour production by minimizing cut to cut cycle time.
  • Ultimately strong mechanics under 2 years warranty.
  • Easy to use human machine interface for under one minute fast job adjustment.
  • Performance advantages are achievable with minimal operator input, eliminating the need for extensive training and allowing you to get the best performance across any shift with any operator at any plant.

Hypertherm HPRXD® Plasma Sources

HPRXD plasma selections working data


HPR260XD (30-260 amp)

HPR400XD (30-400 amp)

HPR800XD (30-800 amp)

Mild steel cutting capacity




Dross free

32 mm

38 mm

38 mm

Production pierce

38 mm

50 mm

50 mm

Maximum cutting capacity

64 mm

80 mm

80 mm

Stainless steel cutting capacity




Production pierce

32 mm

45 mm

75 mm

Maximum cutting capacity

50 mm

80 mm

160 mm

Aluminium cutting capacity




Production pierce

32 mm

45 mm

75 mm

Maximum cutting capacity

50 mm

80 mm

160 mm

HPR130XD® Operating data

Mild steel cut capacity


Dross free

16 mm

Production pierce

32 mm

Maximum cutting capacity

38 mm

Stainless steel cut capacity


Production pierce

20 mm

Maximum cutting capacity

25 mm

Aluminum cut capacity


Production pierce

20 mm

Maximum cutting capacity

25 mm

Automatic gas console option

  • Allows full control of all plasma system settings from the CNC, simplifying operator training requirements.
  • Automatically changes processes on the fly to enable rapid switching between cutting and marking.
  • Automatically adjusts for variations in incoming gas pressure to produce the most consistent cutting performance.

Impressive Solutions at Pipe Cut

Advantages :

  • Sensitive and qualified cuts with Hypertherm XD® plasma source
  • Meeting the high speed plasma cutting standards with impeccable filtration system thanks to inner pipe suction design.
  • High precision for edge cuts and round cuts with the milled teeth helical rack and pinion.
  • Manual support system that provides 50 – 400 diameter pipe cuts.
  • Advanced Height control unit designed for plasma cutting.
  • A design that protects mechanical parts from fumes or impacts.
  • Infinity CNC control unit is easy to use and efficient
  • Software Lantek Cad/Cam
  • Marking speciality
  • Feature of returning backward and continue to cut where ever needed.
  • Large utilization area like tank manufacturing, pipe line etc.

Technical Features :



EPL 1530

EPL 2040

EPL 2060

EPL 20120

EPL 2560

EPL 25120

EPL 3060

EPL 30120

EPL 4060

EPL 40120

Cutting Width

mm

1500

2000

2000

2000

2500

2500

3000

3000

4000

4000

Total Width

mm

3500

4700

4700

4700

5200

5200

5700

5700

6700

6700

Total Height

mm

2280

2280

2280

2280

2280

2280

2280

2280

2280

2280

Inter Gap

mm

250

250

250

250

250

250

250

250

250

250

Torch Distance

mm

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

Cutting Length

mm

3000

4000

6000

12000

6000

12000

6000

12000

6000

12000

Table Height

mm

750

750

750

750

750

750

750

750

750

750

Speed

mm

35

35

35

35

35

35

35

35

35

35

Axis

-

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

X, Y, Z, B

Pipe Cut Diameters Min.-Max.

mm

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Ø50-Ø400

Max Thickness (Mild Steel)

mm

32

32

32

32

32

32

32

32

32

32

Positioning Accuracy

mm

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

±0,1 DIN 28206

RePositioning Accuracy

mm

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

±0,05 DIN 28206

Plasma Cutting Unit

mm

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Hypertherm 130XD

Torch Height Control


Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Iht M4000 Pcs

Cutting Capacities


1-38

1-38

1-38

1-38

1-38

1-38

1-38

1-38

1-38

1-38

Energy


400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

400V, 50Hz, 6 bar air

Weight

kg

4900

6050

8350

14850

9100

16850

9850

17850

11350

20850

 Gas - dust extraction filter

Advantages :

  • Clean working ambiance
  • Integrated burr separator inhibiting sparks and heavy particles to Reach into the
  • filtering unit during cutting.
  • 99.9% filtration efficiency according to EN 60335/2/69.
  • Synchronized automatic start and stop from CNC cutting frame as command

Oxygen Cutting Technology

Station Characteristics :

  • With Messer-Tanaka oxygen torch; 10 to 120 mm cutting potentiality (300 mm as optional).
  • IHT automation capacitive distance and height control.
  • IHT automation collision sensor.
  • 220 mm standard stroke.
  • 350 mm stroke.
  • 500 mm stroke.
  • 60 mm circle sensor.
  • 35 mm circle sensor (optional).
  • 75 mm circle sensor (optional).
  • Ermaksan auto ignition system.
  • Flame is blocked to return to hose from the edge of torch thanks to Messer rebound safety valves.
  • Oxygen cutting gas adjustments are done with free of problems thanks to regulator block of cutting, LPG, low and high annealing gases.
  • The annealing duration decreases thanks to high annealing valves and thus cutting period is minimised.
  • +/- 45 degree manual angled cutting apparatus for oxygen (optional).




ERMAKSAN MAK SAN. VE TIC A.S.

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